Alkyd Resin & Styrene
Emulsion Manufacturing Plant

Complete Plant & Technology For The Production Of Paint Binders

Alkyd Resin & Styrene Emulsion Manufacturing Plant

ALKYD RESINS:

Long, Medium, Short
oil and Styrenated alkyds
Acrylic and Phenolic Resins
Resins for Paints &
Coatings
Polyamides & CNSL Resins
Epoxy and PU Resins

WATER BASED EMULSIONS:

Styrene and Pure Acrylics for Paints & Coatings
Textile and Paper Emulsions
Emulsions and Binders for Adhesives and Packaging
Cement and Waterproofing Aids

Alkyd Resin Plants

BRIEF PROCESS: Raw materials from the storage tanks are pumped into the Reactor. The Reactor is heated to a temp of 240-250 degrees C after which a catalyst is added to the heated oil. This is mixed for some time after which polyols are introduced into the reaction. The temperature is then controlled between 240–260-degree C. The batch is then cooled to approx. 200 degrees C and the process of azeotropic distillation is started. The sample is checked for polymerization and transferred to the dilution blender through a filter where it is blended finally to get the desired finished resin depending on the solid content.

ADVANTAGES

Alkyd Resin is versatile.
Available at low cost.
Good weathering property.
Alkyd made with non-drying oil, or their fatty acid has excellent color gross stability.
Good compatibility with many polymers.
Due to its solid nature and reduced solvent vapor emission, it is environmentally friendly.

Emulsion Plants

BRIEF PROCESS: Water is added in the Reactor along with additives and emulsifiers and heated up to approx. 80oC. A stable emulsion is prepared in the Monomer tank by mixing of water, additives and monomer. The Monomer is added into the Reactor along with the Catalyst and/or Activator. The product is processed in the reactor for 2-3 hrs and then cooled to room temperature. Additives are added to get the desired PH, solid content and viscosity.

ADVANTAGES

Single source responsibility for complete plant design right from Civil-Mechanical-Electrical to Chemical process.
Client’s scope of work limited to bare minimum.
Know-how and training based on years of manufacturing experience.
Modern Laboratory set up to meet international specifications.
Plant design complies with international standards and safety features.
Reduced manpower requirement.