Dry Mortar and
Wall Putty Plants

Complete Plant And Technology For Production Of Plasters, Wall Putty, Tile Adhesive, Block Laying Mortars, Grouts, Repair Mortars, Flooring Mortars And Water Proofing Mortars

MADE FROM ENVIRONMENT FRIENDLY MATERIALS

Dry Mix Mortars

Manufacturing of Dry Mix Mortars is a process of weighing, batching, and mixing of a group of cements, sands, minerals and performance enhancing additives in a precise and efficient manner. There are various methods for achieving these results depending on the individual requirement of the customer and product. Described below are the plant configurations we offer:

Plant Sections

  • mixing
  • silos And Hoppers
  • weighing And
  • Conveying
  • dust Collection
  • fittings
  • automation
  • Utilities

PAINT & DRYMIX CATALOGUE

Horizontal Plants

Horizontal plants are the most commonly used plants where the capacity ranges from 5- 20 MT/HR. In this design, the layout of the plant is optimized by placing the silos on the ground level. All raw materials are conveyed from the ground level to the respective silos using truck mounted blowers or independent site-installed blowers. The number of silos can range anywhere from 2 to 10. The raw materials stored are mainly cement, sand, mineral, fly ash, silica fume and fine dust. Performance enhancing raw materials like polymers, cellulose, starch ethers, air entrain agents etc. are stored in small silos. All these raw materials are then transferred to the mixing section where they are carefully weighed, batched and charged into the mixer using a plant automation PLC controlled recipe management software.
The mixer used are high turbulent mixers like the plough or twin shaft mixers. Mixing time ranges from 1-5 minutes depending on the formulations. The mixed batch is then transferred to a holding hopper and transferred to the filling section where it is packed in paper or HDPE bags which can be of open mouth or valve type design.

ADVANTAGES

  • Quick turnaround
  • Flexible product mix
  • Low investment cost
  • Can be expanded easily

How it works?

Vertical Plants

Vertical plants are used where the capacity exceeds 20 MT/HR and can go up to 100 MT/HR. In this design, the layout of the plant is optimized by placing the silos on a vertical tower structure to use gravity as a force to optimize production. All raw materials are conveyed from the ground level to respective silos, which are fixed on a tower structure using a combination of blowers, dense phase conveyors and bucket elevators. The screening process is carried out on top of the structure to optimize production. The raw materials stored are mainly cements, sands, minerals, fly ash, silica fume, fine dust and additives. All these raw materials are then transferred to the mixing section using mainly screw conveyors, loss in weight feeders, vibratory and pneumatic feeders. The conveying distance and power consumed in this design is reduced due to top to bottom flow design. All these raw materials are then transferred to the mixing section where they are carefully weighed, batched and charged into the mixer using a plant automation PLC controlled recipe management software. The mixer used are high turbulent mixers like the plough or twin shaft mixers. The mixing time ranges from 1-5 minutes depending on the formulations. The mixed batch is then transferred to a holding hopper and transferred to the filling section where it is packed in paper or HDPE bags which can be of open mouth or valve type design. Product can also be packed in bulk bags, silos or bulkers to be directly transported to site.

How it works?

ADVANTAGES

  • High production rate
  • Power saving
  • Less manpower
  • Diverse product range

Batch Plants

Semi-automatic Batch plants are used where the capacity ranges from 10- 50MT/DAY (8hrs). In this design, all the raw materials are received in small or bulk bags and charged into the mixer using a conveyor, which can be either a bucket, screw or belt type depending on the availability of space. This is a semi-automatic plant and requires around 6-8 people to operate the plant. This design is recommended for ventures where the markets is small and needs to be tested prior to scaling up. This design is far efficient than the conventional manual methods being used. The plant is free from dust and has a disciplined and clean production area. All raw materials are charged from the floor level into a weigh batch hopper placed on top of the mixer The raw material is then transferred to the mixer automatically, using a plant automation PLC controlled recipe management software. The mixer used are high turbulent mixers like the plough or twin shaft mixers. The mixing time ranges from 5-10 minutes depending on the formulations. The mixed batch is then transferred to a holding hopper below the mixer where it is packed in paper or HDPE bags, which can be of open mouth or valve type design.

How it works?

ADVANTAGES

  • Mobile and flexible plant
  • Plug and play system
  • Ideal for new ventures/startups

Admix Plant

Frigmaires Admix Plants are designed for manufacturing a wide range of Super Plasticizers, Retarders and Accelerators for Ready Mix Concrete and Mortars.

Plasticizers are pre blended in a factory and delivered to site in Barrels or Tankers and dosed mechanically at site into the mixer.

Process: The process of manufacturing plasticizers consists of weighing, mixing, and filling. Our plants are simple & economically designed keeping our clients’ best interests in mind. All materials are formulated using locally available raw materials, as far as possible.

Water and liquid additives are pumped into the blender at a controlled rate. Powder additives are manually/automatically dosed into the blender and mixed for a period of 50-60 mins. The mixed material undergoes quality, laboratory and field tests before being transferred into the storage or filling station.

WE OFFER FORMULATIONS FOR THE BELOW PRODUCTS

  • Plasticizers
  • Super plasticizer
  • Hyper Plasticizer cum Retarder
  • Accelerators meeting ASTM C494, EN L934 and IS9103 specifications

Sand Drying Plants

Wet unscreened sand is manually charged into the feed hopper of the Bucket elevator and transferred to a storage hopper. The Storage hopper is provided with a rotary feed valve to control the feed rate to the Sand Dryer. The sand is passed through the dryer and is subject to heat from a burner. During its travel, it is rotated and cascaded to ensure proper heat transfer. At the discharge end the dried sand is charged into the feed hopper of a belt conveyor, which transfers the dried sand to the feed hopper of the vibrating screen. At this point the sand is screened into four fractions and is to be manually collected from the floor level and placed next to the feed hopper of the respective bucket elevators to transfer to the sand silos. A sand cooler is provided if required on request.

Sand Dryer

Sand Drying Plant

Packing

1. OPEN MOUTH BAGGING MACHINE
Frigmaires’ Open Mouth Bagging Machine is suitable for packing of open mouth HDPE or Paper lined bags. The machines are offered with a stitching machine mounted on a conveyor. A separate bag placer with palletiser and shrink wrapping station can also be integrated with the packer.

Capacity : 200-600 bags/hour

2. SPOUT PACKING MACHINE
Frigmaires’ Spout Packing Machine is suitable for free-flowing dry powders like cement, dry mortars, wall putty, gypsum plasters, fly ash, and other similar powders.

The machine is installed under a feed silo or alternately the material is conveyed to the feed hopper provided with the machine. The operator places the bag on the spout and actuates the push button. The bag is automatically clamped, and the filling is assisted by an impeller type feeder that densifys the material and directs the material towards the filling nozzle.

A two position pneumatically operated shutter valve is opened for coarse and fine feeding. The Shutter valve changes its position upon completion of coarse feed. The product is weighed on the bag holding assembly through load cells and electronic controller.

The weight is displayed on the control panel at any time. Set points for coarse and fine feeding can be easily programmed. When the final weight is achieved the bag clamp automatically releases the bag after a small delay. The machine is now ready for the next cycle.

Capacity : 250-300 bags/spout/hour

Range: 20-50 Kgs

  • Single & Double Spout
  • Valve Type & Open Mouth Bags

Primary Features:

  • Built in Dust Collector with PLC controls.
  • Can be automated with bag placer and palletizer

Open Mouth Bagging Machine

Spout Packing Machine

Lab Instruments

We supply a complete set of laboratory instruments to perform quality checks. Please click to download a list of instruments. Basic instruments are supplied for each project we undertake. Additional instruments can be ordered separately as required.

DRYMIX PLANT QUESTIONAIRE

CEMENT & DRY MORTAR LABORATORY

Compression Testing Machine

Electric Table of Top Balance

Mortar Mixer

Pull of Tester

Trowels Ordinary

Trowels Rectangular

Vicat Needle

About Us

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We provide customised plants to suit local market conditions and resources. We provide customised plants to suit local market conditions and resources.
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  • Office: 8, Janata Indl Est., Opp. High Street Phoenix, Lower Parel, Mumbai 400013, India
  • Factory: LS no 12/5a 5b 25/3, Taluka. Khalapur Dist, Raigad, Khopoli, Honad, Maharashtra, 410203
  • +91 9820435157 +91 9820350124
    +91 79-77088546

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