Research has shown that lube oil discharge is the biggest root cause of lethal oil pollution in the aquatic environment. According to www.sciencedirect.com, it is estimated that as much as 4.6–28.6 million litres of oil are introduced to port waters annually from stern tubes, and 32.3 million litres from other operational discharges.
This fact is appalling, right?
When the lubricants are not properly disposed of, they cause a hazardous impact on the environment, contaminating aquatic ecosystems, and affecting groundwater, and soil. Now that we are aware of the problem, it’s time for us to focus on a solution.
What’s the Role of Lube Oil Blending Plants in Producing High-Quality Lubricants?
Keeping the set performance and industry standards in mind, the lube oil blending plants play a major role in creating formulations with a mix of various base oils and additives. To produce high-quality lubricants with anti-wear characteristics thermal stability, and viscosity, the blending process is strategized to elevate the performance of engines and machinery.
As one of the leading lubricant plant manufacturers, we, at Frigmaires, have truly revolutionised the grease and lubricant industry with our expertise and state-of-the-art engineering services. Incorporating incessant advancements in blending technologies and improving the processes, we have set up modern blending plants that follow sustainable practices for a greener future. From using energy-efficient machinery to recycling used oils and using biodegradable additives, these significant steps have created a major shift in the way blending processes are carried out.
These impactful innovations in our lubricant oil manufacturing plant have not only ensured the quality production of lubricants but have also reduced carbon footprints. As an environment-conscious unit, we do not spare any effort to promote a sustainable future, where the production of lubricants is not causing disturbances to the planet.
Benefits of Incorporating Advanced Technologies in Lubricant Manufacturing Plant
Let’s briefly understand every essential transformation that we have witnessed after incorporating sustainable and technologically advanced operations in our lubricant manufacturing plant at Frigmaires. Let’s get started:
Adaptation of Automation and Advanced Control Systems
- By streamlining blending processes with advanced control systems, it is less likely to have human errors, which makes it easy to carry out complex formulations. It also ensures the seamless production of quality lubricants.
- With automation, you can vouch for reduced waste as the raw material can be effectively optimised, minimising the risk of spillage and overproduction.
Incorporation of Innovative Mixing Technology
- With modern blending and mixing technology, such as ultrasonic blending and high-shear mixing, there are zero chances of inconsistent product quality. Not only this, it also reduces energy consumption.
- As these innovative methods of mixing encourage a uniform dispersion of additives and base oils, the final result is a top-notch quality lubricant with a reduced environmental footprint.
Minimising Waste Generation
- Say goodbye to waste reduction as these technological advancements promote systems that reduce waste during lubricant production and promote recycling of used oils. pu
- The advanced filtration and purification cycle transforms the used oil into reusable base oil, ensuring better conservation of our natural resources and safeguarding the environment from pollution.
Use of Renewable Energy Technologies
- By using solar panels, wind turbines, and other renewable energy technologies, the lubricant oil manufacturing plant can reduce its carbon footprint.
- As manufacturing plants no longer have to depend on fossil fuels for the long term, they can save on operational costs by making the production processes seamless and environmentally friendly. In addition, these sustainable energy sources lower greenhouse gas emissions, which are hazardous for the environment.
Smart Manufacturing Transforming Lube Oil Blending Plants
By smartly integrating the interconnected devices, sensors, and data analytics, the blending processes are changed for better. The incorporation of these technologically advanced systems allows the manufacturers to carry out real-time monitoring and control production processes, which saves operational costs and reduces energy consumption. With such a massive revolution in plants, one can expect minimise environmental impact.
It’s a Wrap
Frigmaires understands the role of implementing latest technologies in mixing and blending processes, and thus our skilled engineers invest a great deal of effort and time in research and development to come up with innovative strategies. With effectively designed plant operations, we are experiencing improved efficiency, reduced waste, and minimise environmental impact.
As leaders in sustainable industrial practices, Frigmaires has set up plants all over the world, significantly contributing to a better, greener future. If you have specific requirements, reach out to us quickly, as we offer customised methods for achieving the desired results. We use different blending systems to meet your needs and industry standards, such as automatic batch blending, simultaneous blending, in-line blending systems, skid mounted plants, filling lines, drum decanting units, and much more. So, don’t wait anymore, and connect with us right away!
