Mining and mineral processing is considered one of the most complex industrial activities, as the extraction, crushing, and grinding carried out by the machinery under harsh conditions is a tough row to hoe.
All of this can lead to machinery downtime, which further negatively impacts productivity and increases operational costs. However, with robust lubrication systems set up by leading lubricant plant manufacturers, these concerns can be mitigated.
According to a study by the Society of Tribologists and Lubrication Engineers (STLE), proper lubrication practices can reduce equipment downtime by up to 30% and extend equipment life by up to 50% . Another report by ExxonMobil highlights that advanced synthetic lubricants can improve equipment efficiency by up to 6% and reduce energy consumption .
Being a widely trusted brand for creating lubricant manufacturing plants all over the world, Frogmaires has written several success stories for its clients since its inception.
We take immense pride in building strong lubrication systems that not only minimize the chances of machinery failures, but also reduce unplanned maintenance, saving operational and production costs.
In this blog, we will enlighten you about the significance of fixing advanced lubrication systems in diminishing machinery breakdowns, how they should be selected, applied, and monitored for the better functioning of mining operations.
Let’s get started!
Advanced Lubrication Systems: Their Role & Functionalities in Mining Machinery
From xtreme temperatures to exposure to dust, moisture, and debris, mining equipment in the plant has to go through a lot every day.
This relentless stress on machinery may lead to a breakdown, but with the proper implementation of advanced lubrication systems, you can prolong the lifespan of equipment, enhancing the performance, efficiency, and safety of mining machinery.
With better lubrication systems, the friction and wear between the moving parts of the machinery can be controlled to a great extent, reducing downtime. Let’s throw some light on the uses of lubrication systems for better understanding:
Minimized Friction
We offer top-notch lubrication systems that work wonders for mining machinery or equipment. These systems reduce the friction between the moving parts, minimizing wear and tear. It guarantees that your machinery will function smoothly for many years to come without the fear of frequent breakdowns and failures. This will surely extend the life of machinery, promising you a great level of profitability in your business.
Better Machinery Performance
When setting up a lubricant oil manufacturing plant, Frigmaires chooses advanced lubrication systems with the aim of getting the machinery to function smoothly and efficiently.
With enhanced equipment performance, you can expect higher productivity, reduced energy consumption, lower operational and maintenance costs, as well as better safety of machinery personnel.
Lower Maintenance Costs
With frequent breakdowns and machinery failure, plant owners have to shell out exorbitant money on repairs and maintenance, which affects their budget. However, if you install robust lubrication systems, there is less or no possibility of unplanned maintenance. Thus, you can save money that often goes into fixing wear and tear.
Prolonged life of Machinery
A well-lubricated machine will undoubtedly serve you for posterity, as it won’t degrade with time. With reduced friction and wear and tear, it will run smoothly, reducing the cost of maintenance and frequent repairs. It surely contributes to cost savings.
Factors to Consider While Choosing the Best Lubrication for Mining Machinery
Now that we already know the importance of using advanced lubrication systems in the plant and how they contribute toward the optimal performance of mining machinery, here are some factors that you must keep in mind during lubricant selection. Let’s take a read carefully:
Viscosity of the Lubricant
The lubricant has a component that forms a protective film between the moving parts of the machine. Thus, it is required for you to select a lubricant with better viscosity, which reduces the chances of wear and tear.
Additives
These are the chemical compounds that are added to the base oils to enhance the performance of the machine and protect it from further breakdown or damage. These additives create a protective layer on metal surfaces to prevent direct metal-to-metal contact, ensuring that there is reduced friction between the moving parts. Additives like anti-wear agents, detergents, corrosion inhibitors, dispersants, and antioxidants help lubricants function efficiently and extend the life of machinery as well.
Alignment with the Machinery
The lubricant you select for your mining machine should be aligned or compatible with the materials the equipment is made of. Otherwise, it may have adverse reactions or may not prove to be effective.
At Frigmaires, we are strongly committed to offering high-quality and advanced lubricant systems, so that your mining machine works smoother, ensuring enhanced performance.
As proper application and continuous monitoring of lubricants are essential, you must connect with the experts in this industry. As we follow best practices for lubricant application, you can simply rely on us.
Our automated lubrication systems deliver the right amount of lubricant at the right time, duration, or interval, mitigating the risk of under or over lubrication.
In a case study, a large mining company reported a 15% increase in productivity and a 20% reduction in maintenance costs after switching to an automated lubrication system and synthetic lubricants.
So, what are you waiting for? Get in touch with us today and drive success in this demanding industry.
